Hydraulic Crimping Machine Power Pack
- High-pressure output: Up to 350 bar for strong crimping force.
- Flexible power options: DC12/24V and AC110–415V available for systems.
- Fast response control: Manifold valves deliver smooth open/close operation.
- Compact integrated design: Motor, pump, tank, valves in one unit.
- QC-tested reliability: Pressure/flow bench tested for consistent performance.
Hydraulic Crimping Machine Power Pack Configurations
Double Acting Hydraulic Power Pack
A double-acting crimping machine hydraulic power pack gives your crimping machine smooth “power up / power down” control for opening and closing the crimp head with stable force. Typical setups use a compact tank-manifold, relief valve, gauge, and solenoid directional valve, with working pressure around 250–350 bar. Ideal for workshop hose assembly and automated crimping cells.
DC Hydraulic Power Pack
A DC hydraulic power pack for crimping machines is designed for mobile hose service and field repairs where AC power isn’t available. Common options include 12V/24V motors, compact reservoirs, and wired pendant or foot control for easy operation. Typical pressure ranges up to 250–350 bar with application-dependent flow. Great for service trucks, on-site maintenance, and portable hose crimpers.
AC Hydraulic Power Pack
An AC hydraulic power unit provides consistent output for high-duty crimping work in workshops and production lines. Typical configurations include 220V single-phase or 380V three-phase motors, a larger oil tank, filtration, and stable pressure control via relief and directional valves. Industrial crimping stations often run around 30 MPa (300 bar) with higher flow for faster cycles and repeatable hose assembly quality.
Compact Hydraulic Power Pack
A compact hydraulic power pack is built to save space while keeping crimping performance reliable. It usually combines motor, pump, reservoir, and valve block into one easy-to-install unit, with quick hose connections and simple pressure adjustment. Typical working pressure is 250–350 bar, with power and flow sized to your crimper and cycle time needs. Ideal for small benches, tight enclosures, and portable crimping kits.
Hydraulic Crimper Pump Station
A hydraulic hose crimper pump station is the power source that drives the crimping head with steady pressure and repeatable cycles. It typically includes an electric motor, hydraulic pump, oil reservoir, filtration, pressure gauge, and control valves, with optional foot pedal or remote pendant. Working pressure commonly reaches 250–350 bar, depending on the crimper design. Used in hose assembly shops, OEM lines, and maintenance centers.
Hydraulic Crimping Machine Power Pack OEM Requirements
Hydrath is your trusted hydraulic crimping machine power pack engineering partner, supporting CAD review and seamless integration with hose crimpers, crimp heads, and double-acting cylinders.
Each unit is 100% inspected and tested on pressure/flow benches for consistent output. Typical configurations reach up to 350 bar with robust gear pumps, and support DC 12V/24V or AC 110V/220V/380V/415V platforms from 0.5–5 kW.
With a compact reservoir and service-friendly valve manifold layout, installation stays fast, control stays responsive, and daily hose assembly work stays dependable with low maintenance.
| Item | Typical Specification |
|---|---|
| Application | Hydraulic hose crimpers / crimping machines |
| Hydraulic circuit | Commonly double-acting (power up / power down) |
| Max working pressure | Up to 350 bar (application-dependent) |
| Motor power range | 0.5–5 kW |
| Voltage options | DC 12V / 24V; AC 110V / 220V / 380V / 415V |
| Pump type | High-pressure gear pump |
| Control valve system | Manifold with relief + directional + check functions |
| Recommended controls | Pendant/foot pedal / electrical cabinet |
| Typical use scenarios | Hose assembly workshops, OEM lines, mobile service trucks |
Hydraulic Power Packs Applications
Agriculture & livestock
- Lifting
- Feeding
- Rural automation systems
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What is a hydraulic crimping machine power pack ?
A hydraulic crimping machine power pack is the hydraulic power source that drives the crimp head (often via a double-acting cylinder).
A typical unit integrates an electric motor, a high-pressure gear pump, a reservoir, and a valve manifold for easy control and stable output.
Many crimper power packs are built around up to 350 bar working pressure, with DC and AC voltage options to suit workshop and mobile service needs.
Why choose a crimping machine double acting hydraulic power pack ?
A double-acting hydraulic power pack supports “power extend + power retract,” which helps achieve repeatable open/close motion and better cycle control on hose crimpers.
It’s commonly used when you want consistent opening force, faster return, and better control over the crimping cycle—especially for production or frequent hose assembly work.
How do I choose between a crimping machine DC hydraulic power pack and a crimping machine AC hydraulic power unit ?
Use a DC hydraulic power pack when portability matters (service vans, field repair, remote sites).
Choose an AC hydraulic power unit for continuous shop use and higher duty cycles.
Typical industry configurations include DC 12V/24V and AC 110V/220V/380V/415V options, with motor power often spanning 0.5–5 kW depending on crimper size and desired cycle time.
What pressure and flow are typical for a hydraulic hose crimper pump station?
Pressure is usually dictated by the crimp head/cylinder design and the hose/fitting system; many crimper power packs are designed around high pressure (e.g., up to 350 bar) .
Flow rate mainly affects cycle time (open/close speed). For reference, one workshop-style crimping machine spec shows 30 MPa system pressure and 14.5 L/min pump capacity, illustrating the common “high-pressure + practical flow” pattern in hose crimping equipment.
What does “compact” mean for a compact crimping machine hydraulic power pack ?
“Compact” typically means an integrated motor-pump-tank-manifold layout designed to reduce footprint and simplify installation.
It’s ideal for bench stations, tight enclosures, or portable crimping setups—while still maintaining stable pressure control and responsive valve operation.
How can the power pack help improve hose assembly consistency (recipes / monitoring)?
Consistent crimping depends on both machine control and stable hydraulic output. Some crimping ecosystems emphasize recipe storage, die reminders, crimp diameter compensation, and continuous pressure measurement.
For example, Safe Crimp System (SCS) describes storing crimp recipes and using USB export, plus features like compensating ferrule elastic rebound and continuous crimp pressure measurement.
A stable hydraulic crimping machine power pack supports these controls by providing repeatable pressure and predictable response.
For field repairs, is a hand pump an alternative to a hydraulic hose crimper pump station ?
Yes, many portable hose crimping solutions use hand pumps or hydraulic pumps when electricity is limited.
For example, one portable hand hose crimping machine spec mentions a double speed pump with max. 350 bar , highlighting that portable crimping often prioritizes mobility and intermittent use.
If you need faster cycles or frequent production, an electric pump station (DC/AC) is usually a better fit.
What customization should I ask for when buying a crimping machine AC hydraulic power unit / DC hydraulic power pack ?
For OEM integration, ask for:
- voltage (DC12/24 or AC options),
- motor power,
- flow (cycle time),
- maximum pressure setting,
- manifold functions (directional control for
- double-acting, relief, check),
- port sizes,
- control method (pendant/foot pedal).
Also confirm QC testing (pressure/flow bench test) and component lifecycle validation where available.
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